Tap drill size for metric threads

This tap drill size calculator finds the right drill before you tap a thread: choose the thread, set coarse or fine pitch and read the drill diameter together with the pitch and the minor diameters.

Example: Thread: M8 · Pitch: Coarse thread → Tap drill: M8: tap drill 6.8 mm. Source: Wikipedia – Metrisches ISO-Gewinde (pitches according to ISO 261, minor diameters D1, d2, d3). Updated: .

coarse = standard pitch, fine = the common fine pitch
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Result

Tap drill
M8: tap drill 6.8 mm
Thread data
ValueResult
Pitch P1.25 mm
Tap drill for cutting taps6.8 mm
Tap drill for forming taps (guide)7.38 mm
Minor diameter of internal thread D16.647 mm
Pitch diameter d27.188 mm
Minor diameter of bolt d36.466 mm
Thread height H1.083 mm
Tap drill sizes, coarse threads
ThreadPitchTap drill
M20.4 mm1.6 mm
M2.50.45 mm2.05 mm
M30.5 mm2.5 mm
M40.7 mm3.3 mm
M50.8 mm4.2 mm
M61 mm5 mm
▶ M81.25 mm6.8 mm
M101.5 mm8.5 mm
M121.75 mm10.2 mm
M142 mm12 mm
M162 mm14 mm
M182.5 mm15.5 mm
M202.5 mm17.5 mm
M222.5 mm19.5 mm
M243 mm21 mm
M273 mm24 mm
M303.5 mm26.5 mm
M364 mm32 mm
Notes
  • The tap drill for the 8 mm thread with 1.25 mm pitch is 6.8 mm, roughly the nominal diameter minus the pitch.
  • Forming taps displace material instead of cutting it and need a slightly larger hole, about nominal diameter minus half the pitch; the tool maker's figure governs.
The values are the usual chart values for cutting taps in normally machinable materials. Material, thread depth and tool can call for a different drill; the markings on the tap come first.

How it is calculated

For an M8 thread (1.25 mm pitch) you drill the tap hole at 6.8 mm; for M6 it is 5.0 mm, for M10 8.5 mm and for M12 10.2 mm. The calculator shows the tap drill size for M2 to M36.

How it is calculated

The tap drill for cutting taps is about the nominal diameter minus the pitch, rounded to standard drill sizes. The thread is then cut into the hole; a hole that is too small makes the tap seize or break, one that is too large leaves too little thread engagement. The minor diameters follow the ISO profile: D1 = d − 1.0825 · P for the internal thread, d3 = d − 1.2269 · P for the bolt and d2 = d − 0.6495 · P for the pitch diameter.

Coarse and fine threads

Coarse threads have the normal pitch (M8: 1.25 mm), fine threads a smaller one (M8 × 1). Fine threads need a slightly larger tap hole because the pitch is smaller.

Cutting or forming

Forming taps displace material rather than cutting it and need a larger tap hole.

Related: torque converter, inches to centimetres and the AWG calculator.

Frequently asked questions

What drill size for an M8 tap?

An M8 coarse thread with 1.25 mm pitch takes a 6.8 mm drill. For an M8 × 1 fine thread it is 7.0 mm.

How do you calculate the tap drill size?

As a rule of thumb nominal diameter minus pitch. M10 has a 1.5 mm pitch, so 10 − 1.5 = 8.5 mm. The calculator uses the chart values.

What is the difference between coarse and fine threads?

A coarse thread has the standard pitch, a fine thread a smaller one. At the same diameter they hold differently and fine threads need a larger tap hole.

What hole do I need for a forming tap?

Slightly more than for cutting, as a guide nominal diameter minus half the pitch, about 7.4 mm for M8. The tool maker gives the exact value.

What do D1, d2 and d3 mean?

D1 is the minor diameter of the internal thread, d3 that of the bolt and d2 the pitch diameter. They follow from the ISO profile and the pitch.

Sources and legal basis

As of: · Editorial policy

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